Case Studies

Case Studies & Solution

Product applications, system integrations, and engineering scenarios that show how SPC helps industrial teams move from operational constraint to practical solution

All Case Studies

Latest publications

Development of Production Data Management System (PDMS) and SOT Integration for Oil & Gas Production Optimization

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Gas Distribution Network Optimization Using Hydraulic Simulation and Metering Data Prediction for PGN Pipeline Network

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Reliability Improvement Program Through Reliability Target Reassessment and Maintenance Cost Optimization in Oil & Gas Industry

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Smart Factory Digital Transformation Implementation for CPG Industry in Indonesia

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AVEVA PI System administrator training covering PI Vision dashboards, industrial analytics, predictive maintenance, and cloud integration

Turn Industrial Data into Predictive Intelligence—and Real Business Value

Go beyond routine PI System administration with SPC’s five-day intensive program covering Python-based predictive maintenance, advanced PI Vision, enterprise integration, migration, and hybrid cloud architectures.

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Unlocking Industrial AI Value: Improving Reliability, Efficiency, and Decision Making

Industrial AI transforms operational data into actionable insights to improve reliability, efficiency, predictive maintenance, and decision making across industrial operations.

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Nov 2, 2026

Beyond Data Collection: Engineering Smarter Industrial Decisions

From PLC/DCS to PI Vision, SPC delivers end-to-end AVEVA PI implementation, digital twins and predictive analytics that turn plant data into smarter decisions.

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Nov 2, 2026

5 PI System Migration Mistakes to Avoid | Engineering Lessons

You upgraded the historian, so why are bad data, slow dashboards, and broken integrations still there? Learn the 5 engineering mistakes that turn a PI Server migration into a migration of problems.

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Oct 15, 2026

Talking to Your Plant Data: AI + MCP for Industrial Historians

See how Generative AI and the Model Context Protocol let engineers query PI System and TDengine data in plain language, producing OEE breakdowns, statistics, and charts in seconds.

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Oct 14, 2026

Transforming Industrial Data Silos into Strategic Business Insights with Kepware

Integrating PLCs from different brands and generations was the main challenge for one of Indonesia’s leading steel manufacturers. Using Kepware KEPServerEX, PT SCADA Prima Cipta connected Allen-Bradley, Siemens, and Modbus devices on one communication platform. Real-time operational data now flows into PostgreSQL, giving the company a solid base for OT-IT convergence and data-driven decisions.

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Engineering digital twin of a gas turbine compressor in AVEVA PI AF showing compressor performance and lube oil system data

Oct 13, 2026

From Physical Asset to Digital Twin: Modelling a Gas Turbine Compressor in AVEVA PI AF

Gas turbine compressors generate hundreds of PLC and HMI signals, but a flat tag list rarely tells engineers what the data means for the machine. This article walks through SPC's four-step method for building an engineering digital twin in AVEVA PI Asset Framework, from ISO 14224 metadata to attribute mapping and calculated KPIs.

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Gas turbine with digital analytics overlay illustrating Industrial AI for turbomachinery

Oct 13, 2026

Industrial AI for Rotating Turbomachinery: From Plant Data to Predictive Intelligence in 5 Steps

Gas turbines and compressors rarely fail without warning, and the early signs are usually already in your historian. Watch our 40-second explainer and see the five-step Industrial AI lifecycle SPC uses to turn turbomachinery data into anomaly alerts, failure forecasts and proactive maintenance.

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Purdue Model vs IEC 62443 comparison in an industrial system architecture

Oct 13, 2026

Purdue Model vs IEC 62443: Two Perspectives for Securing Industrial Operations

The Purdue Model and IEC 62443 are often treated as rivals, but they work best together. Purdue maps operational functions from sensors to ERP, while IEC 62443 defines risk-based security boundaries through zones and conduits. Here is how they differ and how to combine them.

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Oct 13, 2026

PI System Brownfield Assessment: Assess Today, Modernize Tomorrow

Your AVEVA PI System has been collecting plant data for years, but is it still reliable, secure and ready for what's next? Here's how a brownfield assessment uncovers hidden risks, designs a future-ready architecture and plans a safe, step-by-step upgrade with minimal disruption to operations.

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Oct 13, 2026

Two Worlds, One Data Foundation: Building a Greenfield AVEVA PI System from Offshore FPSO to Onshore Gas Plant

An offshore FPSO and an onshore gas plant may be kilometres apart, but they run as one operation. Here is how an owner's engineering approach builds a secure, standardized AVEVA PI data foundation from day one, ready for real-time visibility, predictive maintenance and industrial AI.

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Oct 13, 2026

Is Your Industrial Data Ready for AI?

Is your industrial data ready for AI? Learn a practical, gated approach that takes operational data from dashboards to advanced analytics and machine learning, backed by a readiness assessment, gap analysis and a phased roadmap.

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Oct 13, 2026

From Sensor to Insight: Monitoring Instrument Air Compressors with AVEVA PI AF and PI Vision

See how AVEVA PI AF and PI Vision turn instrument air compressor sensor data into an asset hierarchy, calculated KPIs such as specific power and efficiency, and a real-time performance dashboard.

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Oct 12, 2026

From RCM to Digital Twin: Building a Reliable Asset Foundation with AVEVA PI AF

Learn how Reliability Centered Maintenance (RCM) and AVEVA PI Asset Framework work together to turn thousands of historian tags into a structured, contextualized asset model, the foundation for a production facility digital twin, predictive maintenance and industrial AI.

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Oct 12, 2026

Enterprise Data Foundation: Turning Scattered Plant Data into Faster Decisions

One data foundation for the whole plant: consolidate OPC and quality data, standardize it, and feed historians and Grafana dashboards for faster decisions.

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Oct 5, 2026

Protecting Production Continuity Through PI Server Redundant High Availability Modernization

Modernizing a production historian from a single PI Server to a redundant High Availability architecture requires more than installing additional servers. This modernization approach uses a parallel build, controlled tag migration, continuous OPC and PI Server performance monitoring, and validated failover to protect production data continuity throughout the transition.

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Sep 30, 2026

From Operational Data to Enterprise Insight: Secure and Resilient Integration between FactoryTalk Historian and AVEVA PI Server

Transform operational data into enterprise insight through secure historian integration, resilient data transfer, and controlled OT/IT connectivity—improving visibility, business continuity, and confidence in plant data.

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Sep 28, 2026

Optimizing HMI Recovery with Rockwell ThinManager

Discover how Rockwell ThinManager integrated with PlantPAx enables faster HMI recovery through centralized terminal management, simplified replacement, and automatic display deployment—helping reduce downtime and improve operational continuity.

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Sep 15, 2026

Future-Proofing Connectivity: OPC DA vs OPC UA Integration with AVEVA PI Server

OPC DA or OPC UA for your PI System? Compare redundancy, security and firewall impact, then pick the right path for greenfield or brownfield sites.

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Sep 15, 2026

Redundant Rockwell PlantPAx & ThinManager on VMware ESXi

Redundant FactoryTalk View SE and ThinManager on VMware ESXi make a PlantPAx HMI platform more available, scalable and maintainable.

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Sep 15, 2026

Case Study : PI System Integration

A secure PI System architecture is proven by evidence, not diagrams. See how IEC 62443 zones, governed conduits and FAT/SAT validation turn an OT-to-cloud design into a trusted operating model.

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Sep 4, 2026

Redundancy in AVEVA PI System: The Key to Reliable Industrial Data

Ensuring reliable and continuous industrial data through AVEVA PI System redundancy.

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Sep 4, 2026

Custom Symbol Development for AVEVA PI Vision Using API-Based Extension Framework

A technical exploration of building interactive custom visualizations for AVEVA PI Vision through its API-based extension framework, covering architecture, data integration, and practical implementation.

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Sep 4, 2026

Real-Time Operational Data Streaming from PI Server to Power BI Using PI Integrator for Business Analytics and Kafka Confluent

Real-time industrial data streaming from AVEVA PI System to Power BI using PI Integrator and Confluent Kafka.

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Sep 4, 2026

Case Study: Gas Turbine Compressor Health Monitoring Integrating AVEVA PI System with Machine Learning Using Python

Integrating AVEVA PI System and Python-based machine learning for predictive compressor health monitoring.

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Sep 3, 2026

AIML utk Turbo Machinery Anomaly Detection & Forecasting time to failure

Anomaly detection and time-to-failure forecasting across 17 gas turbine engines on the AVEVA PI System

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Case Studies & Solution

Latest publications

Development of Production Data Management System (PDMS) and SOT Integration for Oil & Gas Production Optimization

Gas Distribution Network Optimization Using Hydraulic Simulation and Metering Data Prediction for PGN Pipeline Network

Reliability Improvement Program Through Reliability Target Reassessment and Maintenance Cost Optimization in Oil & Gas Industry

Smart Factory Digital Transformation Implementation for CPG Industry in Indonesia

Turn Industrial Data into Predictive Intelligence—and Real Business Value

Unlocking Industrial AI Value: Improving Reliability, Efficiency, and Decision Making

Beyond Data Collection: Engineering Smarter Industrial Decisions

5 PI System Migration Mistakes to Avoid | Engineering Lessons

Talking to Your Plant Data: AI + MCP for Industrial Historians

Transforming Industrial Data Silos into Strategic Business Insights with Kepware

From Physical Asset to Digital Twin: Modelling a Gas Turbine Compressor in AVEVA PI AF

Industrial AI for Rotating Turbomachinery: From Plant Data to Predictive Intelligence in 5 Steps

Purdue Model vs IEC 62443: Two Perspectives for Securing Industrial Operations

PI System Brownfield Assessment: Assess Today, Modernize Tomorrow

Two Worlds, One Data Foundation: Building a Greenfield AVEVA PI System from Offshore FPSO to Onshore Gas Plant

Is Your Industrial Data Ready for AI?

From Sensor to Insight: Monitoring Instrument Air Compressors with AVEVA PI AF and PI Vision

From RCM to Digital Twin: Building a Reliable Asset Foundation with AVEVA PI AF

Enterprise Data Foundation: Turning Scattered Plant Data into Faster Decisions

Protecting Production Continuity Through PI Server Redundant High Availability Modernization

From Operational Data to Enterprise Insight: Secure and Resilient Integration between FactoryTalk Historian and AVEVA PI Server

Optimizing HMI Recovery with Rockwell ThinManager

Future-Proofing Connectivity: OPC DA vs OPC UA Integration with AVEVA PI Server

Redundant Rockwell PlantPAx & ThinManager on VMware ESXi

Case Study : PI System Integration

Redundancy in AVEVA PI System: The Key to Reliable Industrial Data

Custom Symbol Development for AVEVA PI Vision Using API-Based Extension Framework

Real-Time Operational Data Streaming from PI Server to Power BI Using PI Integrator for Business Analytics and Kafka Confluent

Case Study: Gas Turbine Compressor Health Monitoring Integrating AVEVA PI System with Machine Learning Using Python

AIML utk Turbo Machinery Anomaly Detection & Forecasting time to failure